600mm Turntable Buffering Diagnostic Reagent Filling Line with Pneumatic Bottle Fixing and Servo Motor Capping Power

Product Description:

The Diagnostic Reagent Filling Line is a highly advanced and efficient solution specifically designed for the precise and reliable filling of biochemistry reagents. This state-of-the-art reagent filling capping machine integrates cutting-edge technology to ensure accuracy, consistency, and safety throughout the filling and capping process. It is ideal for pharmaceutical, biotechnology, and diagnostic industries where stringent quality control and contamination prevention are paramount.

One of the standout features of this filling and capping machine is its innovative bottle fixing mechanism during the capping process. Utilizing a pneumatic mechanism, the system securely holds each bottle in place while the capping operation is carried out. This ensures that bottles do not move or tilt, thereby preventing spillage, misalignment, or damage to the container. The pneumatic mechanism offers smooth and reliable operation, enhancing the overall efficiency and reducing downtime caused by bottle misplacement or errors.

Precision torque control is another critical component of this reagent filling capping machine. The system employs advanced servo technology to regulate the torque applied during the capping phase. This servo-driven torque control guarantees that caps are tightened with optimal force—neither too loose to cause leaks nor too tight to damage the bottle or cap threads. This level of control is essential for maintaining the integrity of biochemistry reagents, which often require airtight seals to preserve their effectiveness and prevent contamination.

To support traceability and enhance production line efficiency, the Diagnostic Reagent Filling Line is equipped with a high-quality Zebra printer. This printer is capable of printing essential information such as batch numbers, production dates, expiration dates, and barcodes directly onto labels or bottles. Integration of the Zebra printer ensures that each filled and capped bottle is properly labeled with clear, durable, and accurate markings. This feature not only facilitates inventory management but also complies with regulatory requirements for diagnostic reagent packaging.

The power supply for the entire filling line is standardized at 380V and 50Hz, making it compatible with industrial power systems commonly found in manufacturing facilities worldwide. This ensures stable and consistent power delivery, which is vital for maintaining uninterrupted operation and optimal performance of the filling and capping equipment.

Another important aspect of this reagent filling capping machine is the incorporation of a buffering system before labeling. The 600mm turntable serves as an effective buffer zone, allowing filled and capped bottles to accumulate temporarily before moving on to the labeling station. This buffering capability smooths out any discrepancies in production speed between the filling/capping and labeling stages, preventing bottlenecks and ensuring a continuous, streamlined workflow. The turntable’s ample size accommodates a significant number of bottles, thereby enhancing the overall throughput of the line.

Designed with flexibility and scalability in mind, the Diagnostic Reagent Filling Line can handle various bottle sizes and reagent volumes, making it suitable for a wide range of biochemistry reagent products. Its modular design allows for easy integration with other production line components, such as sterilization units or packaging machines, catering to the evolving needs of diagnostic reagent manufacturers.

In summary, the Diagnostic Reagent Filling Line represents a comprehensive solution for the filling, capping, and labeling of biochemistry reagents. By combining pneumatic bottle fixing, servo torque control, Zebra printing technology, standardized power supply, and a 600mm buffering turntable, this reagent filling capping machine ensures high precision, reliability, and efficiency. It is an indispensable asset for manufacturers seeking to enhance product quality, improve operational efficiency, and comply with rigorous industry standards in the production of diagnostic reagents.

Features:

• Product Name: Diagnostic Reagent Filling Line
• Compressed Air Requirement: 0.4～0.8Mpa
• Cap Sorting Method: Vibration Plate with Sound Insulation Cover
• Actual Filling Volume Range: 10ml to 500ml
• Capping Power: Servo Motor for precise control
• Production Capacity: Approximately 15 to 20 bottles per minute for 100ml volume
• Specifically designed as a Biochemistry reagent filling machine
• Integrated as a Biochemistry reagent filling capping labeling line for streamlined operations

Applications:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, originating from Qidong, Jiangsu, is an advanced solution tailored for precise and efficient filling of biochemistry reagents. This state-of-the-art biochemistry reagent filling machine is designed to meet the stringent requirements of the diagnostic industry, ensuring high accuracy with a filling tolerance of ±1~2%. Its robust design and reliable performance make it ideal for laboratories, pharmaceutical companies, and diagnostic reagent manufacturers aiming to enhance their production capabilities.

With certifications including CE, ISO, GMP, UL, TUV, and SGS, the PW-JSGX220 guarantees compliance with international quality and safety standards, making it suitable for global markets. The machine’s total power consumption is approximately 5KW, optimized to deliver efficient operation without excessive energy costs. Its cap sorting mechanism utilizes a vibration plate combined with a sound insulation cover, ensuring smooth and quiet capping processes. Additionally, the bottle loading is facilitated by an 800mm diameter turntable, streamlining the workflow and reducing manual labor requirements.

The PERWIN biochemistry reagent filling capping labeling line boasts a production capacity of about 15 to 20 bottles per minute for 100ml containers, making it an excellent choice for medium-scale production lines. This capacity, combined with its precise filling accuracy, ensures consistent product quality, which is critical for diagnostic reagents where dosage precision affects test results. The machine’s packaging details include export-standard wooden cases, ensuring safe transportation and delivery within 60 working days after order confirmation.

This filling line is particularly suitable for applications involving the filling, capping, and labeling of biochemistry reagents used in diagnostic tests, clinical laboratories, and medical research institutions. It supports the seamless integration of filling and packaging processes, reducing production time and labor costs. The minimum order quantity of 1 unit and negotiable pricing provide flexibility for businesses of various scales. Payment terms via TT and a supply ability of 10 units per month further add convenience for procurement planning.

In summary, the PERWIN PW-JSGX220 biochemistry reagent filling line is an ideal choice for companies seeking a reliable, accurate, and efficient solution for their diagnostic reagent production needs. Its advanced features, certification credentials, and thoughtful design ensure it fits perfectly into various application occasions and scenarios, from small laboratory setups to larger manufacturing plants aiming to improve throughput and product consistency.

Customization:

Introducing the PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, a high-quality reagent filling capping machine designed and manufactured in Qidong, Jiangsu. This reagent filler and capper is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring compliance with international standards and reliable performance in your production line.

The PERWIN diagnostic reagent filling machine features a precise filling method where the stepper motor controls the filling needle to move up and down horizontally, effectively avoiding liquid splashing. The filling needle lifting parameters can be stored according to the height of the bottle, making specification changes convenient and reliable. With a filling accuracy of ±1~2%, this machine guarantees consistent and accurate reagent filling.

Equipped with a Zebra printer for clear and efficient labeling, servo motor-powered capping for stable and secure sealing, and a 600mm turntable buffering before labeling, this reagent filling capping machine enhances your productivity and product quality. The minimum order quantity is 1 unit, with a supply ability of 10 pieces per month.

Packaging is handled in export standard wooden cases to ensure safe delivery, with an estimated delivery time of 60 working days. Payment terms are via TT, and pricing is negotiable to meet your budget requirements.

Choose the PERWIN PW-JSGX220 diagnostic reagent filling machine for a reliable, efficient, and customizable solution to your reagent filling and capping needs.

Support and Services:

Our Diagnostic Reagent Filling Line is supported by a dedicated technical support team committed to ensuring optimal performance and reliability of your equipment. We provide comprehensive installation, calibration, and maintenance services to help you achieve precise and efficient reagent filling processes.

Our services include routine inspections, troubleshooting, and on-site repairs performed by certified technicians equipped with the latest diagnostic tools. We also offer customized training programs for your staff to maximize operational efficiency and minimize downtime.

In addition, we supply genuine spare parts and consumables to maintain the integrity and accuracy of your filling line. Our support team stays up-to-date with technological advancements to provide timely software updates and system upgrades tailored to your production needs.

Whether you require remote assistance or on-site support, our goal is to ensure your Diagnostic Reagent Filling Line operates smoothly, helping you maintain consistent product quality and compliance with industry standards.

FAQ:

Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?

A1: The Diagnostic Reagent Filling Line is branded PERWIN, and the model number is PW-JSGX220.

Q2: Where is the Diagnostic Reagent Filling Line manufactured?

A2: It is manufactured in Qidong, Jiangsu, China.

Q3: What certifications does the Diagnostic Reagent Filling Line have?

A3: The machine is certified with CE, ISO, GMP, UL, TUV, and SGS certifications.

Q4: What is the minimum order quantity and price for the Diagnostic Reagent Filling Line?

A4: The minimum order quantity is 1 unit, and the price is negotiable based on order specifications.

Q5: What are the packaging and delivery details for the Diagnostic Reagent Filling Line?

A5: The product is packaged in export standard wooden cases, with a delivery time of 60 working days after order confirmation.

Q6: What are the payment terms and supply capacity for the Diagnostic Reagent Filling Line?

A6: Payment is accepted via TT (Telegraphic Transfer), and the supply ability is 10 units per month.