Animal Sera Filling Machine with Online Weighing Filling Accuracy ±0.3% to 0.7% and Servo Motor Controlled Capping Units for Precise Animal Serum Filler

Product Description:

The Animal Sera Filling Machine is an advanced piece of Animal Serum Filling Equipment designed to meet the high standards and stringent requirements of modern pharmaceutical and biotechnology industries. This sophisticated Animal Serum Filler is engineered to handle the delicate process of filling animal serum with utmost precision, hygiene, and efficiency, ensuring product integrity and safety throughout the production cycle. The machine integrates multiple innovative features and a streamlined production line composition, making it an essential asset for any facility specializing in animal sera filling lines.

One of the standout features of this Animal Sera filling line is its drip-proof design. It incorporates a special liquid receiving tank specifically engineered to prevent liquid drops from dripping after filling with the filling needle. This design minimizes waste, prevents contamination, and maintains a clean working environment, addressing one of the common challenges in serum filling operations. By effectively controlling liquid drips, the machine ensures consistent filling accuracy and contributes to maintaining the high quality of the product.

In addition to precision filling, the machine boasts a unique bottle handling mechanism. A bottle pushing mechanism is installed at the end of the bottle discharging screw, which guarantees that each group of bottles can be discharged smoothly after filling. This feature prevents any bottles from being left behind at the end of the screw, avoiding confusion with the next filling group. This thoughtful design facilitates random inspection or sample retention of entire groups of bottles, which is crucial for quality control and regulatory compliance in animal serum production.

Another key component of this Animal Serum Filling Equipment is the integrated thermal transfer printer. This printer is capable of printing detailed product information directly onto labels, including text, numbers, letters, and serial numbers formatted as barcodes. This functionality enhances traceability, inventory management, and product identification, which are vital in pharmaceutical manufacturing. The printer ensures that every bottle leaving the filling line is clearly marked with essential information, supporting both operational efficiency and regulatory adherence.

The power specifications of this Animal Serum Filler are designed to support its robust performance. The filling room operates on a 220V 60Hz power supply, consuming approximately 10KW, while the packaging room uses a 380V 60Hz three-phase five-wire system with a power consumption of about 15KW. These specifications reflect the machine’s industrial-grade capabilities, providing stable and reliable power to all components and processes involved in the filling and packaging stages.

The production line composition of the Animal Sera filling line is meticulously arranged to optimize workflow and product quality. It starts with a bottle loading power platform and an inner package unpacking platform, followed by a purification buffer zone, which serves as the liquid supply area. The line continues through decapping, empty bottle weighing, filling, and weighing after filling. Capping is then performed before bottles enter the inspection and rejection area, where unqualified products—such as those with incorrect weight, missing caps, crooked caps, or improperly tightened caps—are identified and removed via a dedicated channel. This area also includes a laminar flow hood for special processing of defective products. Following inspection, bottles pass through an automatic film sleeve and heat shrink machine, a double-side labeling machine, and finally reach the collection platform.

Overall, this Animal Serum Filling Equipment combines precision engineering, advanced automation, and comprehensive quality control features, making it an ideal solution for efficient, reliable, and hygienic animal sera filling operations. Whether you are upgrading your current production line or establishing a new facility, this Animal Serum Filler and its associated filling line offer unmatched performance to meet your demanding production needs.

Features:

• Product Name: Animal Sera Filling Machine
• Label Sleeve Machine + Heat Shrink Machine: Outsourced with supplier's standard configuration, using Schneider and Taiqi components
• Push Bottle Mechanism: Installed at the end of the bottle discharging screw to ensure smooth discharge of each group of bottles, preventing leftover bottles and facilitating random inspection or sample retention
• Filling Accuracy: Online weighing with a precision of ±0.3%~0.7% based on actual testing
• Filling Method: Linear positioning filling for efficient and precise operation
• Product Specifications: Compatible with 500ml and 1000ml square Nalgene aseptic bottles using the same cap
• Ideal for use as an Animal Blood Filling Machine, Animal Serum Filler, and as part of an Animal Sera filling line

Technical Parameters:

This Animal Sera Aseptic Filling Device, also known as Animal Blood Filler or Animal Serum Filling Equipment, is designed for precise, efficient, and reliable aseptic filling and packaging of animal sera products.

Applications:

The PERWIN Animal Sera Filling Machine, model PW-ZWGX330, is an advanced and highly reliable piece of equipment designed specifically for the pharmaceutical and veterinary industries. Originating from Shanghai and certified under CE, ISO, GMP, UL, TUV, and SGS standards, this Animal Blood Filler is built to meet the stringent quality requirements of animal serum production and packaging processes. Its state-of-the-art design incorporates a comprehensive production line composition that ensures efficiency and precision. This includes bottle loading power platforms, purification buffer zones, automatic decapping, precise weighing and filling systems, capping, inspection and rejection zones, and automatic labeling and packaging solutions.

This Animal Serum Filling Equipment is ideal for use in various scenarios such as veterinary vaccine manufacturing plants, research laboratories focusing on animal health, and pharmaceutical companies producing serum-based products for animals. The machine’s advanced PLC control system, utilizing Siemens 1500 Series for the filling machine and Siemens 1200 for auxiliary equipment, provides seamless automation and real-time monitoring. Its Leadfluid peristaltic pump head combined with Siemens servo motors guarantees precise and contamination-free filling, which is critical when handling sensitive animal sera and blood products.

In addition, the machine features a sophisticated anti-filling needle deviation alarm and stop mechanism, which ensures that the filling needle always aligns perfectly with the bottle mouth, preventing spills and cross-contamination. This feature is particularly valuable in high-speed production environments where accuracy and hygiene cannot be compromised.

The Animal Sera Filling Machine by PERWIN is also designed to handle a variety of packaging needs with its automatic film sleeve and heat shrink machine, as well as double-sided labeling capabilities. This makes it suitable for occasions where high-volume, fully automated packaging and labeling of animal serum products are required, such as contract manufacturing facilities or large-scale veterinary pharmaceutical companies.

With a supply ability of 10 units per month, a minimum order quantity of just one machine, and negotiable pricing, this equipment is accessible for both small and large enterprises. The PERWIN Animal Serum Filling Equipment is delivered in export-standard wooden cases within 90 working days, ensuring safe and timely arrival. Payment terms are flexible via TT, making it easier for international buyers to procure this sophisticated Animal Blood Filler.

In summary, the PERWIN PW-ZWGX330 Animal Sera Filling Machine is perfectly suited for any scenario requiring precise, hygienic, and efficient filling of animal sera and blood products. Whether used in vaccine production, veterinary pharmaceutical manufacturing, or laboratory research, it delivers unmatched performance and reliability.

Customization:

PERWIN presents the PW-ZWGX330, a high-quality Animal Serum filling machine designed and manufactured in Shanghai. This FBS filling machine is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring compliance with international standards for safety and performance.

The Animal Sera Aseptic Filling Device features a robust 304 stainless steel frame combined with tempered glass for enhanced safety protection. It is equipped with alarm systems, door opening shutdown mechanisms, and an emergency stop device to guarantee operational safety.

Powered by Siemens servo motors, the machine offers precise and efficient filling based on 500ml bottles, handling about 7 to 8 bottles per minute depending on actual test conditions. Customers have the option to include glove boxes; the filling host Q2 and Q3 areas can be equipped with 2 to 3 pairs of glove boxes to meet specific aseptic requirements.

The label sleeve machine and heat shrink machine are outsourced components with standard configurations from reputable suppliers Schneider and Taiqi, ensuring reliable labeling and packaging processes.

With a supply ability of 10 pieces per month and a minimum order quantity of just 1 unit, PERWIN offers flexible purchasing options with negotiable pricing. The product is securely packaged in export standard wooden cases, with a typical delivery time of 90 working days. Payment terms are via TT.

Choose the PERWIN PW-ZWGX330 FBS filling machine for your Animal Serum filling machine needs, combining advanced technology, customizable features, and trusted certifications for optimal aseptic filling performance.

Support and Services:

Our Animal Sera Filling Machine is designed to provide precise and efficient filling solutions for various types of animal sera. To ensure optimal performance and longevity of the equipment, we offer comprehensive technical support and services tailored to meet your operational needs.

Technical Support:

Our team of experienced technicians is available to assist you with installation, calibration, and troubleshooting of the Animal Sera Filling Machine. We provide detailed user manuals and operational guidelines to help you understand the machine's features and maintenance procedures. Remote support services are also available to quickly resolve any issues and minimize downtime.

Maintenance Services:

Regular maintenance is crucial for the smooth functioning of the filling machine. We offer scheduled maintenance programs that include inspection, cleaning, lubrication, and replacement of worn parts. Our maintenance services help prevent unexpected breakdowns and extend the lifespan of your equipment.

Spare Parts and Upgrades:

We supply genuine spare parts and components to ensure the machine operates at peak efficiency. Additionally, we provide upgrade options to enhance the machine’s capabilities and adapt to changing production requirements.

Training and Consultation:

To maximize the benefits of your Animal Sera Filling Machine, we offer training sessions for your staff on proper operation, safety protocols, and routine maintenance. Our experts are also available for consultation to help optimize your production processes and integrate the machine seamlessly into your workflow.

By choosing our technical support and services, you ensure reliable operation, improved productivity, and extended service life of your Animal Sera Filling Machine.